Protect & finish

AquaGuard™ Ceramic-Silicone Wear Layer

A chemically bonded ceramic-silicone composite wear layer for the concrete in wastewater treatment facilities, where acid, saturation and abrasion all work on the same surface at once.

Chemistry that has carried water for two thousand years.

Aluminate-silicate geopolymer chemistry carried water through Roman aqueducts, canals and harbor works. AquaGuard™ brings that same family of chemistry to modern wastewater treatment, and then goes further: a chemically bonded ceramic-silicone composite wear layer built on top of it for extreme durability.

It is a wear layer, not a paint film. AquaGuard reacts with a cured CeramycGuard™ surface and glassifies it, so the protection becomes part of the concrete rather than a separate layer with a bond line waiting to fail. There is nothing sitting on the surface to peel, blister or debond.

AquaGuard at a glance

  • Ceramic-silicone hybrid wear layer
  • Aluminate-silicate geopolymer foundation
  • Built for wastewater treatment structures
  • Chemically bonded, not a surface film
  • Inert to the acids of bacterial digestion
  • One application, no recoat cycle

Read the full AquaGuard technical detail Specifications, where it belongs in the stack, and the documents behind it.

What it does

Restore, protect, preserve

Restores the concrete

Rebuilds the cement matrix into a chemically bonded ceramic composite, fills open pores, and rebonds cracked and eroded surfaces. The repair happens in the concrete you already have, rather than in its replacement.

Stands up to acid attack

The composite is inert to the organic acids produced by bacterial digestion in clarifiers, digesters and secondary treatment tanks. Portland cement dissolves in that environment. This surface does not. For concentrated mineral acids, hydrofluoric acid or continuous immersion, talk to us about application-specific testing rather than assuming the envelope.

Holds chlorides at the wall

For near-ocean structures, the non-porous ceramic surface resists chloride penetration where it starts, at the face of the wall, so the reinforcing steel inside stays passivated and reinforced concrete stays reinforced.

Preserves the structure

One application, with no recoat, no reapplication and no recurring maintenance cycle to budget for. The wear layer is part of the concrete rather than a coating sitting on top of it waiting to be redone.

A coated concrete sample on a dark cloth, its pale gray ceramic face textured across the whole surface, with two clear beads of water standing proud on it rather than soaking in
An AquaGuard sample, photographed by Zirconia. Water stands on the treated face instead of being drawn into it.

Recommended uses

Where AquaGuard is specified

Clarifiers and digesters

The tanks where bacterial digestion generates the organic acids that eat Portland cement, and where the concrete is wet continuously.

Secondary treatment tanks

Structures carrying both the chemical load of the water stream and constant saturation of the concrete beneath it.

Channels and containment

Wastewater channels, sumps and containment structures that hold water against the surface rather than shedding it.

Near-ocean wastewater assets

Coastal treatment works where chloride exposure sits on top of the biological and chemical load already in the water stream.

Specify AquaGuard™ for your project.

Talk to our team about the concrete in your treatment structures, and what it is up against.