Questions

Frequently asked questions

How Ceramic Surface Treatment works, what it protects and how to specify it.

What is a Ceramic Surface Treatment?

A new category of nano and micro scaled geopolymer coatings. Zirconia’s CeramycGuard chemically bonds with concrete to form an alumina-silicate ceramic composite, an analog of granite, that seals the surface against corrosion.

How is CeramycGuard different from epoxy or urethane?

Epoxies and urethanes adhere to the surface and can delaminate over time. CeramycGuard chemically bonds and becomes part of the concrete, so it does not peel and resists the causes of corrosion.

What causes of corrosion does it resist?

It resists salts, carbonation, UV, moisture and humidity, and thermal cycling such as freeze-thaw. By sealing the pore network it stops the ingress of contaminants that attack the cement binder and steel reinforcement.

How does the Zirconia system perform under chloride exposure and carbonation?

It protects by chemistry, not by forming a barrier. The restored C-A-S-H matrix holds pore-water pH in the alkaline range that keeps reinforcing steel passive (around 11.5 to 12.5), and its aluminate sites bind incoming chlorides, holding them away from the steel while the matrix keeps the pore solution alkaline. Carbonation cannot propagate through a fully restored C-A-S-H matrix. This is chemistry restoration, not a film sitting on the surface.

Does it require a kiln or high heat to cure?

No. Zirconia’s use of nano and micro scale particles lets the coating cure at room temperature, with no kiln needed, while still forming a dense ceramic composite.

How is it applied?

CeramycGuard is a brush and roll application that seals new or existing concrete and re-bonds cracks up to roughly 5 mm. It is also self-bonding, which allows straightforward spot repairs.

What can it be used on?

New and existing concrete: water and wastewater structures, bridges and transportation infrastructure, coastal and marine assets, and demanding industrial floors.

Is it suitable for food and biosecurity environments?

Yes. The surface is biologically impervious and antimicrobial, disallowing biofilm formation, and it resists biogenic sulfuric, organic food and beverage, and dilute mineral acids (contact us for concentrated acids or immersion), which suits food manufacturing, processing and biosecurity applications.

How long does it last?

As an analog of granite it has an exceptionally long service life, transferring its longevity to the weaker concrete asset and dramatically reducing maintenance and replacement.

Is it environmentally responsible?

Yes. By extending asset lifespan and avoiding reconstruction it reduces carbon emissions, which is core to Zirconia’s mission of Preserving the Future.

How do I get a quote or technical advice?

Contact our team through the contact page, or request Safety Data Sheets and technical documentation directly. Technical inquiries can go to our production engineer.

Protect the asset before corrosion sets in.

Talk to our technical team about the right ceramic surface treatment for your concrete infrastructure.