Anti-corrosion coatings

Ceramic System PoreBlocker™

An alumina-doped colloidal silica treatment for existing and aged concrete that penetrates deep into the capillary system, rebuilds the binder, and seals the pore network so Zirconia's ceramic coatings can bond to a stronger surface.

Rebuild existing concrete. Maximize protection.

Concrete's capillary pore network is the pathway for water, chlorides and contaminants to reach the cement binder and the reinforcing steel. Ceramic System PoreBlocker™ (CSPB) penetrates and seals that pathway. Using alumina-doped colloidal silica, it reaches deeply into the accessible capillary system and reacts with free portlandite (calcium hydroxide), the weakest phase of the cement matrix, converting it into durable calcium aluminosilicate hydrate (C-A-S-H). The result is a denser, harder surface with a reduced pore network.

On existing concrete, CSPB does more: it purges or encapsulates contaminants already present in the substrate. In other words, it either drives those contaminants out of the concrete or locks them in place so they can no longer cause deterioration, removing a source of ongoing damage before protective coatings are applied. This prepares the surface for maximum adhesion and durability from CeramycGuard™.

Ceramic System PoreBlocker at a glance

  • Alumina-doped colloidal silica
  • Deep capillary penetration
  • Purges or encapsulates contaminants
  • Rebuilds the binder as C-A-S-H
  • Denser, harder surface
  • Optimal bonding base for CeramycGuard™
  • Suitable for new and existing concrete
  • Applied by brush or roll

Recommended uses

Where Ceramic System PoreBlocker is specified

Parking structures

Walls and decks in parking garages where de-icing salts and moisture drive ongoing deterioration.

Precast products

Slabs, pipes and other precast elements that benefit from a denser surface before protective coating.

Bridges and civil

Beams, piers and abutments exposed to traffic loads, carbonation and chloride ingress.

Coastal and marine

Seawalls and wharfs in high-chloride environments where the pore network accelerates corrosion.

Water infrastructure

Dams, tunnels, storm drains, water treatment and wastewater treatment structures.

Masonry and retaining

Cinderblock walls, retaining walls, sound barriers and greenhouse walls and floors.

Part of the Ceramic System

Designed to work with CeramycGuard™

Ceramic System PoreBlocker™ is the first step in Zirconia's full ceramic treatment system. By densifying the substrate and eliminating contaminants before CeramycGuard™ is applied, the system as a whole delivers a more durable protective barrier. The two products are engineered to work together, and specifying both ensures the ceramic coating has the strongest possible foundation.

Learn about CeramycGuard™

Specify Ceramic System PoreBlocker™ for your project.

Request the technical data sheet or talk to our team about preparing your concrete substrate before ceramic coating application.